Series 4 Extrusion Standard Dimensions
Standard Extrusion Lengths Standard Width Standard Height
80mm / 3.15" 160mm / 6.30" 220mm / 8.66" 169.8mm / 6.69" 53.5mm / 2.11"
Custom Extrusion Lengths are available - Contact us for more information Extrusion Width and Height is Fixed
Series 4 Extruded Aluminium Enclosures and Product Accessories

Series 4 Extruded Aluminium Enclosures - KGA Enclosures LtdThe Series 1 - 4 Enclosures are manufactured and customised in the United Kingdom. The Series 4 Enclosures are available in standard extrusion lengths of 80mm, 160mm and 220mm with custom extrusion lengths available upon request. The Width (169.8mm) and Height (53.5mm) are both fixed for the Series 4 Enclosures. Standard colour options include black, pre-anodised black (PBK), blue, red and silver. Black, Pre-Anodised Black and silver are available to be purchased individually whilst blue, blue and any custom colour required have a minimum order quantity of 10 pieces. These same order quantities also applies to the aluminium end plates, whilst the acrylic end plates are available individually. The extrusion is supplied individually no end plates and screws are supplied, if these are required these need to be order individually (Please note - end plates are sold individually). A large range of product accessories are available more information on all accessories can be found below.

The Series 4 Extrusion can house a 160mm wide circuit board with a maximum component width of 155mm, due to 2.5mm of each side of the circuit board being required for mounting the board inside the extrusion. The length of the circuit board can be anything up to a maximum of 220mm for this series, please remember custom extrusion lengths are available. The circuit boards are able to have a maximum component height of 40mm, this only applies if the bottom mounting slots are used for mounting circuit boards into the extrusion. Carrier plates are available, we offer both standard or customised carries plates all with a minimum order quantity of one pieces, carrier plates are only available in a rough silver aluminium finish.

We now offer a pre-anodised black option only for the Series 1 - 4 Enclosures. With the pre-anodised back option all of the internal surfaces and ends are bare aluminium, only the external surfaces (excluding ends) are anodised black. This option has full customisation options as stated below, but please bear in mind any holes / slots will have a silver rim around the ends of the cut outs. The main benefits of this option are a faster delivery time, we keep a large stock of pre-anodised extrusion which is cut down when required, and also a slight decrease in price then purchasing a fully anodised black extrusion. For more information on this option please contact us.

The extrusion is manufactured in Aluminium 6063 T6 (HE9). Silver anodised is 5μm thickness to BS1615 - these can be painted directly if required. The inside and cuts ends are not anodised. Black anodised 20μm thickness, the inside and ends are anodised. The end plates are manufactured in Aluminium J57S or 5251 H22 and are available in standard colour options of black, silver, blue and red.

Product Accessories for the Series 1 - 4 Enclosures include self tapping and threading forming screws, these need to be ordered separately if required. We recommend silver screws for silver and blue enclosures, and black screws for black and red enclosures. ABS End Bezels are offered to help prevent misuse and offers some protection from accidental drops and falls, they also give the finished product a more elegant and appealing look. ABS End Bezels are only available in black, with a length of 40mm, each set is supplied with 1 Bezel and 4 screw cap covers. Aluminium and Acrylic end plates are available for easy enclosure, these need to be ordered separately from the extrusion. The aluminium end plates are available in 4 standard colours black, blue, red and silver, minimum order quantities apply's for blue, red and any custom colour of 10 pieces. Acrylic end plates are also available, these come in three standard colours of black, clear and smoke, acrylic end plates are available individually. The acrylic end plates are ideal for any RF/ Wi-Fi project, due to the acrylic material being able to allow signals to pass through more easier than aluminium, however we cannot guarantee any increase in signal capabilities. Full customisation options are available on both the acrylic and aluminium end plates are stated below. Aluminium and ABS mounting brackets are available, making it easy to secure the finished product to walls, bulkheads, doors and any other surfaces required. The aluminium mounting brackets are available in 4 standard colours of black, blue, red and silver, minimum order quantities of 10 pieces applies to blue, red and any custom colour required, these are also available in lengths of 40mm and 80mm please note these are sold individually. The aluminium bracket is installed onto the extrusion by removing at least one end plate, where they slot into specially designed slots on the exterior of the case, once the end plates are re-secured these are firmly kept in place. Removing the bracket means removing the end plate. The ABS mounting brackets are available in 1 standard colour of black, and in one standard length of 40mm, these are sold as complete set. The ABS mounting bracket is installed onto the extrusion using a simple snap/clip on system, they are installed on the corner of the extrusions, once one they remain in place, they simply are removed by snapping them off the extrusion. These are ideal for products where they will be constantly mounted and de-mounted during the products working life. Aluminium carrier plates are available, we can offer standard and customised carrier plates to ensure a safe and perfect fit for any circuit board size, when manufacturing customised carrier plates we do like to have a circuit board being used to allow our team of engineer's to create the perfect carrier plate. All carrier plates are available individually and are only available in a rough silver aluminium finish. Sealing kits are available for protection up to IP65 or IP66 rating, depending on whether the polythene washers are used on the seal. The seals are available in 2 material options either Neoprene Foam which are only available in black, and Silicone Foam which are only available in white. The sealing kits are supplied as a full set including 2 seals and 8 or 10 (10 for Series 4 Enclosures) polythene washers. Protective rubber feet complete the range, offering a little more protection when placed on surfaces. Rubber feet are available in either black or grey.

KGA Enclosures Ltd offers a full customisation service on both the extrusions and end plates (Aluminium and Acrylic End Plate material options). Milling, punching and stamping is available, allowing for the addition of holes and slots to meet all requirements for connectors, Led's and antenna's. Printing, laser engraving and silk screening is available for the addition of text and logo's, allowing the end user to easily identify connectors, switches and Led's. All of these services are offered at very competitive pricing and all with low minimum order quantities. To see how KGA Enclosures can assist you with any current or future projects simply email your technical drawings to sales@kgaenclosures.com or call +44 (0)1535 636856 for a free no obligations quote. Please note when products are customised payment terms differ from standard products.

Series 1 - 4 Enclosures PCB Dimensions
Series Max PCB Width Max PCB Component Width Max PCB Component Height
1 55mm 50mm 18mm - 20mm
2 100mm 95mm 18mm - 20mm
3 100mm 95mm 33mm
4 160mm 155mm 40mm
Custom PCB Carrier Plates / Custom Lengths Available
Series 1 - 4 Enclosures Customisation Services
Customisation Services Extrusion End Plates
Milled Holes Yes Yes
Punched Holes No Yes
Colour Anodisation Yes Yes
Printed Text Yes Yes
Other Options Custom Lengths Milled From Solid
Product Data Sheet
Extrusion, End Plates and Assembly Screws are all sold individually.
Custom Extrusion Lengths are available on this range
Acrylic End Plates available, contact us for more information
Product Ranges available at KGA Enclosures Ltd
BCL Enclosures   Deltron Enclosures   Evatron Plastic Enclosures   Hammond Manufacturing   Ritec Plastic Enclosures
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All with competitive pricing and full customisation options
Product Dimensions and Colour Options
Part No Colour Length Width Height 1+ 10+ 50+ 100+ 500+ Tech

Extrusion Length - 80mm

S4-080-BK Black 80mm3.15" 169.8mm6.69" 53.5mm2.11" £15.80 £14.22 £13.43 £13.04 £12.64 pdf dxfe/plate
S4-080-BL Blue 80mm3.15" 169.8mm6.69" 53.5mm2.11" £15.29 £14.52 £14.06 £13.76 pdf dxfe/plate
S4-080-RD Red 80mm3.15" 169.8mm6.69" 53.5mm2.11" £15.29 £14.52 £14.06 £13.76 pdf dxfe/plate
S4-080-SI Silver 80mm3.15" 169.8mm6.69" 53.5mm2.11" £11.06 £9.96 £9.40 £9.13 £8.85 pdf dxfe/plate
S4-080-PBK Black 80mm3.15" 169.8mm6.69" 53.5mm2.11" £12.64 £11.37 £10.74 £10.43 £10.11 pdf dxfe/plate

Extrusion Length - 160mm

S4-160-BK Black 160mm6.15" 169.8mm6.69" 53.5mm2.11" £28.52 £25.67 £24.24 £23.53 £22.82 pdf dxfe/plate
S4-160-BL Blue 160mm6.15" 169.8mm6.69" 53.5mm2.11" £27.76 £26.37 £25.54 £24.98 pdf dxfe/plate
S4-160-RD Red 160mm6.15" 169.8mm6.69" 53.5mm2.11" £27.76 £26.37 £25.54 £24.98 pdf dxfe/plate
S4-160-SI Silver 160mm6.15" 169.8mm6.69" 53.5mm2.11" £19.20 £17.28 £16.32 £15.84 £15.36 pdf dxfe/plate
S4-160-PBK Black 160mm6.15" 169.8mm6.69" 53.5mm2.11" £22.81 £20.53 £19.39 £18.82 £18.25 pdf dxfe/plate

Extrusion Length - 220mm

S4-220-BK Black 220mm8.66" 169.8mm6.69" 53.5mm2.11" £38.17 £34.35 £32.45 £31.49 £30.54 pdf dxfe/plate
S4-220-BL Blue 220mm8.66" 169.8mm6.69" 53.5mm2.11" £37.22 £35.36 £34.25 £33.50 pdf dxfe/plate
S4-220-RD Red 220mm8.66" 169.8mm6.69" 53.5mm2.11" £37.22 £35.36 £34.25 £33.50 pdf dxfe/plate
S4-220-SI Silver 220mm8.66" 169.8mm6.69" 53.5mm2.11" £25.43 £22.89 £21.62 £20.98 £20.34 pdf dxfe/plate
S4-220-PBK Black 220mm8.66" 169.8mm6.69" 53.5mm2.11" £30.54 £27.49 £25.96 £25.20 £24.43 pdf dxfe/plate
Product Accessories
 
Assembly Screws
Part No Colour Contents Assembly Screw Type 1+ 10+ 50+ 100+ 500+

Self Tapping Screws

ST-10-BK Black Pack of 10 No4 Self Tapping Screws, Phillips Head £0.47 £0.43 £0.40 £0.39 £0.38
ST-10-SI Silver Pack of 10 No4 Self Tapping Screws, Phillips Head £0.43 £0.39 £0.37 £0.36 £0.35
ST-400-BK Black Pack of 400 No4 Self Tapping Screws, Phillips Head £12.08 £10.87 £10.27 £9.97 £9.67
ST-400-SI Silver Pack of 400 No4 Self Tapping Screws, Phillips Head £11.37 £10.23 £9.67 £9.38 £9.10

Thread Forming Screws

TF-10-BK Black Pack of 10 M3 Thread-Forming Screws, Torx Head £1.06 £0.95 £0.90 £0.88 £0.85
TF-10-SI Silver Pack of 10 M3 Thread-Forming Screws, Torx Head £0.93 £0.83 £0.79 £0.76 £0.74
TF-400-BK Black Pack of 400 M3 Thread-Forming Screws, Torx Head £26.43 £23.79 £22.47 £21.80 £21.14
TF-400-SI Silver Pack of 400 M3 Thread-Forming Screws, Torx Head £22.75 £20.48 £19.34 £18.77 £18.20
ABS End Bezels
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+
S4-EB-BK Black 1 Bezel and 4 Screw Cap Covers 169.4mm6.67" 53.5mm2.11" 10mm0.39" £1.63 £1.46 £1.38 £1.34 £1.30
Aluminium / Acrylic End Plates
Part No Colour Contents Length Width Thick 1+ 10+ 50+ 100+ 500+

Product Material - Aluminium

S4-EP-BK Black Individual 169.4mm6.67" 53.5mm2.11" 1.5mm0.06" £3.70 £3.33 £3.14 £3.05 £2.96
S4-EP-BL Blue Individual 169.4mm6.67" 53.5mm2.11" 1.5mm0.06" £3.67 £3.48 £3.37 £3.30
S4-EP-RD Red Individual 169.4mm6.67" 53.5mm2.11" 1.5mm0.06" £3.67 £3.48 £3.37 £3.30
S4-EP-SI Silver Individual 169.4mm6.67" 53.5mm2.11" 1.5mm0.06" £3.70 £3.33 £3.14 £3.05 £2.96

Product Material - Acrylic

S4-AP-BK Black Individual 169.4mm6.67" 53.5mm2.11" 3mm0.12" £3.71 £3.34 £3.16 £3.06 £2.97
S4-AP-CL Clear Individual 169.4mm6.67" 53.5mm2.11" 3mm0.12" £3.71 £3.34 £3.16 £3.06 £2.97
S4-AP-SM Smoke Individual 169.4mm6.67" 53.5mm2.11" 3mm0.12" £3.71 £3.34 £3.16 £3.06 £2.97
Aluminium Mounting Brackets
Part No Colour Contents Material Length 1+ 10+ 50+ 100+ 500+

Mounting Bracket Length - 40mm

MB-040-BK Black Individual Aluminium 40mm1.57" £1.12 £1.01 £0.95 £0.93 £0.90
MB-040-BL Blue Individual Aluminium 40mm1.57" £1.11 £1.06 £1.02 £1.00
MB-040-RD Red Individual Aluminium 40mm1.57" £1.11 £1.06 £1.02 £1.00
MB-040-SI Silver Individual Aluminium 40mm1.57" £0.66 £0.59 £0.56 £0.54 £0.53

Mounting Bracket Length - 80mm

MB-080-BK Black Individual Aluminium 80mm3.15" £1.53 £1.38 £1.30 £1.27 £1.23
MB-080-BL Blue Individual Aluminium 80mm3.15" £1.53 £1.46 £1.41 £1.38
MB-080-RD Red Individual Aluminium 80mm3.15" £1.53 £1.46 £1.41 £1.38
MB-080-SI Silver Individual Aluminium 80mm3.15" £0.81 £0.73 £0.69 £0.67 £0.65
ABS Plastic Mounting Lugs
Part No Colour Contents Material Length 1+ 10+ 50+ 100+ 500+
ML-BK Black 2 Brackets ABS 40mm1.57" £2.11 £1.90 £1.79 £1.74 £1.69
Din Rail Brackets / Clips
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+ Tech
1427DINCLIP Black Pack of 2 46mm1.81" 10mm0.39" 15mm0.59" £3.04 £2.88 £2.81 £2.73 £2.58 dxf pdfstp 
1427DIN42M Silver Individual 42mm1.65" 8mm0.31" 51mm2.02" £6.14 £5.83 £5.68 £5.52 £5.22 dxf pdfstp 
1427DIN75M Silver Individual 75mm2.95" 8mm0.31" 51mm2.02" £7.18 £6.82 £6.64 £6.46 £6.10 dxf pdfstp 
1427DIN100M Silver Individual 100mm3.94" 8mm0.31" 51mm2.02" £7.44 £7.07 £6.88 £6.70 £6.33 dxf pdfstp 
Aluminium Carrier Plates
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+
S4-CAR-080 Silver Individual 80mm3.15" 160mm6.15" 1.5mm0.06" Call us Call us Call us Call us Call us
S4-CAR-160 Silver Individual 160mm6.30" 160mm6.15" 1.5mm0.06" Call us Call us Call us Call us Call us
S4-CAR-220 Silver Individual 220mm8.66" 160mm6.15" 1.5mm0.06" Call us Call us Call us Call us Call us
Sealing Kits
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+

Product Material - Neoprene Foam

S4-SK-BK Black 2 Seals & 10 Washers 169.4mm6.67" 53.5mm2.11" 2mm0.08" £4.69 £4.22 £3.98 £3.87 £3.75

Product Material - Silicone Foam

S4-SK-WH White 2 Seals & 10 Washers 169.4mm6.67" 53.5mm2.11" 2mm0.08" £4.69 £4.22 £3.98 £3.87 £3.75
Protective Rubber Feet
Part No Colour Contents Material Diameter Height 1+ 10+ 50+ 100+ 500+
KGA-PF-BK Black Bag of 4 Polyurethane / Rubber 14mm0.55" 4.5mm0.18" £0.99 £0.89 £0.84 £0.82 £0.79
KGA-PF-GRY Grey Bag of 4 Polyurethane / Rubber 9.6mm0.38" 5.5mm0.22" £0.99 £0.89 £0.84 £0.82 £0.79
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