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KGA Enclosures Ltd - Enclosures For Electronics
Tel: +44 (0)1535 636856
E-Mail: sales@kgaenclosures.com
Series 2 Extruded Aluminium Enclosures and Product Accessories
Series 2 Extruded Aluminium Enclosures

The Series 1 - 4 Extruded Aluminium Enclosures are manufactured and customised by KGA Enclosures Ltd in the United Kingdom. The Series 2 Enclosures are available in standard extrusion lengths of 80mm, 160mm and 220mm with custom extrusion lengths available upon request. The width (108.5mm) and height (30mm) are both fixed for this series (Custom widths are available on the Range 1 - 4 Enclosures). Anodised colour options include black, pre-anodised black, blue, red and silver. Both black options and silver are available to be purchased individually, whilst blue, red and any custom colour required are all supplied with a minimum order quantity of 10 pieces, the same order quantities also applies to the aluminium end plates. The extrusions are now supplied individually, no end plates are screws are supplied these now to be ordered separately if required. A large range of product accessories are available more information on all accessories available can be found below. Don't forget all products are available with full customisation options.

The Series 2 Extrusions can house a 100mm wide circuit board with a maximum component with of 95mm, due to 2.5mm being required on each side of the circuit board required for mounting the boards into the extrusion. The length of circuit board can be anything up to 220mm for this series, please remember custom extrusion lengths are available. The circuit boards are able to have a maximum component height of 18mm - 20mm, this only applies if the bottom mounting slots are used for mounting circuit boards into the extrusion. Carrier plates are available, we offer both standard or customised carrier plates all with a minimum order quantity of one piece, carrier plates are only available in a rough silver aluminium finish.

The extrusion is manufactured in Aluminium 6063 T6 (HE9). Silver anodised is 5μm thickness to BS1615 - these can be painted directly if required. The inside and cut ends are not anodised. Black anodised 20μm thickness, the inside and ends are anodised. The end plates are manufactured in Aluminium J57S or 5251 H22 and are available in standard colour options of black, blue, red and silver.

With the Series 1 - 4 Enclosure range we all offer a pre-anodised black option. With the pre-anodised black option all of the internal surfaces and ends are bare aluminium, only the external surfaces (excluding ends) are anodised black. The option has full customisation options are stated below, but please bear in mind any holes / slots will have a silver rim around the ends of the cut outs. The main benefits of this option are a faster delivery time, we keep a large stock of pre-anodised extrusion is stock which is cut down when required, and also a slight decrease in price then purchasing a fully anodised black enclosure. For more information on this option please contact us.

Product accessories for the Series 1 - 4 Enclosures include self tapping and thread forming screws, these need to be ordered separately if required. We recommend silver screws for silver and blue enclosures, and black screws for black and red enclosures. ABS End Bezels are available, these help prevent misuse and offers some protection from accidental drops or falls, they also give the finished product a more elegant and appealing look to any product. ABS End Bezels are only available in back, each set is supplied 1 Bezel and 4 assembly screw cap covers. Aluminium and Acrylic end plates are available for each enclosure, the se again need to be ordered separately from the extrusion, The aluminium end plates are available in 4 standard colour options include black, blue, red and silver, minimum order quantities applies for blue, red and any custom colour required of 10 pieces. Acrylic end plates are also available, these are available in 3 standard colour options of black, clear and smoke, these are all sold individually, while any custom colour have a minimum order quantity of 10 pieces. Acrylic end plates are ideal fro any RF / Wi-Fi project, due to the increase in signal strength being able to pass through acrylic, we still recommend an aerial for full signal coverage. Aluminium and Acrylic end plates are available with full customisation services. Aluminium and ABS mounting brackets are available, making it easy to secure the finished product to walls, bulkheads, doors and any other surfaces required. The aluminium mounting brackets are available in 4 standard colours op black, blue, red and silver, minimum order quantities of 10 pieces applies to blue, red and any custom colour required, the aluminium mounting brackets are available in standard lengths of 40mm and 80mm. The aluminium bracket is installed onto the extrusion by removing at least one please, where they slot into specially designed slots in the exterior of the case, once the end plates are re-secured these are firmly kept in place. Removing the bracket means removing the end pate. The ABS mounting brackets are available in 1 standard colour black, and in one standard length of 40mm, these are sold as a complete set. The ABS mounting bracket is installed onto the extrusion using a simple snap / clip on system, they are installed on the corner of the extrusion, once installed they remain in place, they are simply removed by snapping them off the extrusion. These are ideal for products where they will be constantly mounted and de-mounted during the products working life. Aluminium carrier plates are available, we can offer standard and customised carrier plates to ensure a safe and perfect fit for any circuit board size, when manufacturing customised carrier plates we do like to a have circuit board supplied to allow our team of engineer's to create the perfect carrier plates (Non-Disclosure Agreements can be signed if required). All carrier plates are available individually but are only available in a rough silver aluminium finish. Sealing Kits are available for protection up to IP65 or IP66 rating, this depends if the polythene washers supplied are used with the seal. Sealing Kits are available in material options of either Neoprene Foam (Only available in black) and Silicone Foam (Only available in white). The seals are supplied as a full set including 2 seals and 8 (10 for the Series 4 Enclosures) polythene washers. Protective rubber feet complete the range, offering a little more protection when placed on surfaces. Rubber feet are available in either black or grey.

KGA Enclosures Ltd offers a full customisation service on both the extrusions and end plates (Aluminium and Acrylic Options). Milling, punching and stamping is all available for the addition of holes and slots to meet all requirements for connectors, Led's, antenna's and all other requirements. Printing, laser engraving and silk screening services are available, allowing for the addition of text and logo's, which will allow the end users to easily identify lights, switch's and cables. All customisation services are available at very competitive pricing and all with low minimum order quantities. To see how KGA Enclosures can assist you with any current or future projects simply email your technical drawings to sales@kgaenclosures.com or call +44 (0)1535 636856 for a free no obligations quote. Please note when products are customised payment terms differ from standard products.

  Series 1 - 4 PCB Dimensions  
  Series Max PCB Width Max PCB Component Width Max PCB Component Height  
1 55mm 50mm 18mm - 20mm
2 100mm 95mm 18mm - 20mm
3 100mm 95mm 33mm
4 160mm 155mm 40mm
Custom PCB Carrier Plates / Custom Lengths Available
  Series 1 - 4 Customisation Services  
  Customisation Services Extrusion End Plates  
Milled Holes Yes Yes
Punched Holes No Yes
Custom Colours Yes Yes
Printed Text Yes Yes
Other Options Custom Lengths Milled From Solid
Product Data Sheet
Custom Options Available
Contact Us For Availability
For More Information Click Part Number
Product Dimensions and Colour Options
Part No Colour Length Width Height 1+ 10+ 50+ 100+ 500+ Tech

Extrusion Length - 80mm

S2-080-BK Black 80mm3.15" 108.5mm4.27" 30mm1.18" £9.02 £8.12 £7.67 £7.44 £7.22 pdf dxfe/plate 
S2-080-BL Blue 80mm3.15" 108.5mm4.27" 30mm1.18" £8.95 £8.50 £8.23 £8.06 pdf dxfe/plate 
S2-080-RD Red 80mm3.15" 108.5mm4.27" 30mm1.18" £8.95 £8.50 £8.23 £8.06 pdf dxfe/plate 
S2-080-SI Silver 80mm3.15" 108.5mm4.27" 30mm1.18" £5.30 £4.77 £4.51 £4.38 £4.24 pdf dxfe/plate 
S2-080-PBK Black 80mm3.15" 108.5mm4.27" 30mm1.18" £7.21 £6.49 £6.13 £5.95 £5.77 pdf dxfe/plate 

Extrusion Length - 160mm

S2-160-BK Black 160mm6.30" 108.5mm4.27" 30mm1.18" £15.48 £13.93 £13.16 £12.77 £12.38 pdf dxfe/plate 
S2-160-BL Blue 160mm6.30" 108.5mm4.27" 30mm1.18" £15.36 £14.59 £14.13 £13.82 pdf dxfe/plate 
S2-160-RD Red 160mm6.30" 108.5mm4.27" 30mm1.18" £15.36 £14.59 £14.13 £13.82 pdf dxfe/plate 
S2-160-SI Silver 160mm6.30" 108.5mm4.27" 30mm1.18" £9.12 £8.20 £7.75 £7.52 £7.29 pdf dxfe/plate 
S2-160-PBK Black 160mm6.30" 108.5mm4.27" 30mm1.18" £12.38 £11.14 £10.52 £10.21 £9.90 pdf dxfe/plate 

Extrusion Length - 220mm

S2-220-BK Black 220mm8.66" 108.5mm4.27" 30mm1.18" £20.31 £18.28 £17.26 £16.76 £16.25 pdf dxfe/plate 
S2-220-BL Blue 220mm8.66" 108.5mm4.27" 30mm1.18" £20.17 £19.16 £18.55 £18.15 pdf dxfe/plate 
S2-220-RD Red 220mm8.66" 108.5mm4.27" 30mm1.18" £20.17 £19.16 £18.55 £18.15 pdf dxfe/plate 
S2-220-SI Silver 220mm8.66" 108.5mm4.27" 30mm1.18" £11.95 £10.75 £10.16 £9.86 £9.56 pdf dxfe/plate 
S2-220-PBK Black 220mm8.66" 108.5mm4.27" 30mm1.18" £16.25 £14.63 £13.82 £13.41 £13.00 pdf dxfe/plate 
Product Accessories
Assembly Screws
Part No Colour Contents Assembly Screw Type 1+ 10+ 50+ 100+ 500+

Self Tapping Screws

ST-8-BK Black Pack of 8 No4 Self Tapping Screws, Phillips Head £0.38 £0.34 £0.32 £0.31 £0.30
ST-8-SI Silver Pack of 8 No4 Self Tapping Screws, Phillips Head £0.35 £0.32 £0.30 £0.29 £0.28
ST-400-BK Black Pack of 400 No4 Self Tapping Screws, Phillips Head £12.08 £10.87 £10.27 £9.97 £9.67
ST-400-SI Silver Pack of 400 No4 Self Tapping Screws, Phillips Head £11.37 £10.23 £9.67 £9.38 £9.10

Thread Forming Screws

TF-8-BK Black Pack of 8 M3 Thread-Forming Screws, Torx Head £0.85 £0.77 £0.73 £0.71 £0.68
TF-8-SI Silver Pack of 8 M3 Thread-Forming Screws, Torx Head £0.74 £0.67 £0.63 £0.61 £0.59
TF-400-BK Black Pack of 400 M3 Thread-Forming Screws, Torx Head £26.43 £23.79 £22.47 £21.80 £21.14
TF-400-SI Silver Pack of 400 M3 Thread-Forming Screws, Torx Head £22.75 £20.48 £19.34 £18.77 £18.20
End Bezels (ABS Plastic)
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+
S2-EB-BK Black 1 Bezel and 4 Screw Cap Covers 108.5mm4.27" 29.5mm1.16" 10mm0.39" £0.81 £0.73 £0.69 £0.67 £0.65
End Plates (Aluminium or Acrylic)
Part No Colour Contents Length Width Thick 1+ 10+ 50+ 100+ 500+

Material - Aluminium

S2-EP-BK Black Individual 108.5mm4.27" 29.5mm1.16" 1.5mm0.06" £1.43 £1.29 £1.22 £1.18 £1.15
S2-EP-BL Blue Individual 108.5mm4.27" 29.5mm1.16" 1.5mm0.06" £1.44 £1.37 £1.33 £1.30
S2-EP-RD Red Individual 108.5mm4.27" 29.5mm1.16" 1.5mm0.06" £1.44 £1.37 £1.33 £1.30
S2-EP-SI Silver Individual 108.5mm4.27" 29.5mm1.16" 1.5mm0.06" £1.43 £1.29 £1.22 £1.18 £1.15

Material - Acrylic

S2-AP-BK Black Individual 108.5mm4.27" 29.5mm1.16" 3mm0.12" £1.46 £1.31 £1.24 £1.20 £1.16
S2-AP-CL Clear Individual 108.5mm4.27" 29.5mm1.16" 3mm0.12" £1.46 £1.31 £1.24 £1.20 £1.16
S2-AP-SM Smoke Individual 108.5mm4.27" 29.5mm1.16" 3mm0.12" £1.46 £1.31 £1.24 £1.20 £1.16
Mounting Brackets (Aluminium)
Part No Colour Contents Material Length 1+ 10+ 50+ 100+ 500+

Mounting Bracket Length 40mm

MB-040-BK Black Individual Aluminium 40mm1.57" £1.12 £1.01 £0.95 £0.93 £0.90
MB-040-BL Blue Individual Aluminium 40mm1.57" £1.11 £1.06 £1.02 £1.00
MB-040-RD Red Individual Aluminium 40mm1.57" £1.11 £1.06 £1.02 £1.00
MB-040-SI Silver Individual Aluminium 40mm1.57" £0.66 £0.59 £0.56 £0.54 £0.53

Mounting Bracket Length 80mm

MB-080-BK Black Individual Aluminium 80mm3.15" £1.53 £1.38 £1.30 £1.27 £1.23
MB-080-BL Blue Individual Aluminium 80mm3.15" £1.53 £1.46 £1.41 £1.38
MB-080-RD Red Individual Aluminium 80mm3.15" £1.53 £1.46 £1.41 £1.38
MB-080-SI Silver Individual Aluminium 80mm3.15" £0.81 £0.73 £0.69 £0.67 £0.65
Mounting Lugs (ABS Plastic)
Part No Colour Contents Material Length 1+ 10+ 50+ 100+ 500+
ML-BK Black 2 Brackets ABS 40mm1.57" £2.11 £1.90 £1.79 £1.74 £1.69
Din Rail Brackets / Clips
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+ Tech
1427DINCLIP Black Pack of 2 46mm1.81" 10mm0.39" 15mm0.59" £3.04 £2.88 £2.81 £2.73 £2.58 dxf pdfstp 
1427DIN42M Silver Individual 42mm1.65" 8mm0.31" 51mm2.02" £6.14 £5.83 £5.68 £5.52 £5.22 dxf pdfstp 
1427DIN75M Silver Individual 75mm2.95" 8mm0.31" 51mm2.02" £7.18 £6.82 £6.64 £6.46 £6.10 dxf pdfstp 
1427DIN100M Silver Individual 100mm3.94" 8mm0.31" 51mm2.02" £7.44 £7.07 £6.88 £6.70 £6.33 dxf pdfstp 
Carrier Plates (Aluminium)
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+
S2-CAR-080 Silver Individual 80mm3.15" 100mm3.94" 1.5mm0.06" Call us Call us Call us Call us Call us
S2-CAR-160 Silver Individual 160mm6.30" 100mm3.94" 1.5mm0.06" Call us Call us Call us Call us Call us
S2-CAR-220 Silver Individual 220mm8.66" 100mm3.94" 1.5mm0.06" Call us Call us Call us Call us Call us
Sealing Kits
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+

Material - Neoprene Foam

S2-SK-BK Black 2 Seals & 8 Washers 108.5mm4.27" 29.5mm1.16" 2mm0.08" £2.68 £2.41 £2.28 £2.21 £2.14

Material - Silicone Foam

S2-SK-WH White 2 Seals & 8 Washers 108.5mm4.27" 29.5mm1.16" 2mm0.08" £2.68 £2.41 £2.28 £2.21 £2.14
Protective Rubber Feet
Part No Colour Contents Material Diameter Height 1+ 10+ 50+ 100+ 500+
KGA-PF-GRY Grey Bag of 4 Polyurethane / Rubber 9.6mm0.38" 5.5mm0.22" £0.99 £0.89 £0.84 £0.82 £0.79
KGA-PF-BK Black Bag of 4 Polyurethane / Rubber 14mm0.55" 4.5mm0.18" £0.99 £0.89 £0.84 £0.82 £0.79
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