Extrusion Dimensions
Standard Extrusion Lengths Width Height
80mm / 3.15" 120mm / 4.72" 160mm / 6.30" 220mm / 8.66" 136mm / 5.35" 44.2mm / 1.74"
Custom Extrusion Lengths and Widths are available on request Height is Fixed
Range 2 Extruded Aluminium Enclosures and Product Accessories

KGA Enclosures - Range 2 Extruded Aluminium EnclosuresThis product is manufactured and customised in the United Kingdom. The Range 2 Enclosures are available in standard extrusion lengths of 80mm, 120mm, 160mm and 220mm with custom extrusion lengths available upon request. The standard width is 136mm, please note custom widths are also available on request. The height 44.2mm is fixed for the entire Range 1 - 4 Enclosures series. Colour options include black, blue, red and silver. Silver are available to purchase individually, while black, blue, red and any custom colour required have a minimum order quantity of 10 pieces. The same order quantities applies to the aluminium end plates, while the acrylic end plates are available individually, all custom end plates have a minimum order quantity of 10 pieces. The product is supplied with 2 side extrusions, 1 top and 1 bottom belly plate, 2 end plates and 8 assembly screws as standard, however this can be ordered in any configuration. This product is shipped flat packed. A large range of products accessories are available, more information on all accessories can be found below.

The Range 2 Extrusion can house a 128mm wide circuit board, for any custom width of this range 8mm will need to be added to the circuit board width to find the correct extrusion width required, please remember custom extrusion widths are also available. The length of the circuit board can be anything up to a maximum of 220mm for this series, please remember custom extrusion lengths are available. The circuit boards are able to have a maximum component height of 32mm, this only applies if the bottom mounting slots is used for mounting the circuit board into the extrusion. Carrier plates are available, we offer both standard or customised carrier plates all with a minimum order quantity of one piece, these are only available in a rough silver aluminium finish.

The Range 1 - 4 Enclosures have top and bottom belly plates which slide on and offer allowing the end user quicker and easier access to the components inside the enclosure. The top and bottom plates are secured into place once the end plates are re-secured to the extrusion, meaning only one end plate has to be removed for access to the components inside of the enclosure. Custom extrusion lengths are available, and with the top and bottom belly plates both removable we can also offer custom widths, by simply cutting the belly plates to the required width and length. For more information on this option please contact us.

The extrusion is manufactured in Aluminium 6063 T6 (HE9). Silver anodised 5μm or black anodised 15μm to BS1615. The end plates and top/bottom plates are manufactured in Aluminium 5251 H22 sheet 1.5mm thick clear anodised 5μm or black anodised 15μm. The end plates are belly plates are available in two finishes black anodised or silver anodised.

Product Accessories for the Range 1 - 4 Enclosures include self tapping screws. We recommend silver screws for silver and blue enclosures, and black screws for black and red enclosures. Aluminium and Acrylic end plates are available for easy enclosure, these need to be ordered separately from the extrusion. The aluminium end plates are available in 4 standard colours black, blue, red and silver, minimum order quantities apply's for black, blue, red and any custom colour of 10 pieces. Acrylic end plates are also available, these come in three standard colours of black, clear and smoke acrylic end plates are available individually. The acrylic end plates are ideal for any RF/Wi-Fi project, due to the acrylic material being able to allow signals to pass through more easier than aluminium, however we cannot guarantee any increase in signal capabilities. Full customisation options are available on both the acrylic and aluminium end plates as stated below. Aluminium and ABS mounting brackets are both available, making it easy to secure the finished product to walls, bulkheads, doors and any other surfaces required. The aluminium mounting brackets are available in 4 standard colours of black, blue, red and silver, minimum order quantities of 10 pieces applies to blue, red and any custom colour required, these are also available in lengths of 40mm and 80mm please note these are sold individually. The aluminium bracket is installed onto the extrusion by removing at least one end plate, where they slot into specially designed slots on the exterior of the case, once the end plates are re-secured these are firmly kept in place. Removing the bracket means removing the end plate. The ABS mounting brackets are available in 1 standard colour of black, and in one standard length of 40mm, these are sold as complete set. The ABS mounting bracket is installed onto the extrusion using a simple snap/clip on system, they are installed on the corner of the extrusions, once one they remain in place, they simply are removed by snapping them off the extrusion. These are ideal for products where they will be constantly mounted and de-mounted during the products working life. Aluminium carrier plates are available, we can offer standard and customised carrier plates to ensure a safe and perfect fit for any circuit board size, when manufacturing customised carrier plates we do like to have a circuit board being used to allow our team of engineer's to create the perfect carrier plate. All carrier plates are available individually and are only available in a rough silver aluminium finish. Protective rubber feet complete the range, offering a little more protection when placed on surfaces. Rubber feet are available in either black or grey.

KGA Enclosures Ltd offers a full customisation service on both the extrusions and end plates (both Aluminium and Acrylic End Plate material options). Milling, punching and stamping is available, allowing for the addition of holes and slots to meet all requirements for connectors, led's and antenna's. Printing, laser engraving and silk screening is available for the addition of text and logo's, allowing the end user to easily identify connectors, switches, and led's. All of these services are offered at very competitive pricing and all with low minimum order quantity. To see how KGA Enclosures can assist you with any current or future projects simply email your technical drawings to sales@kgaenclosures.com or call 01535 636856 for a free no obligations quote. Please note when products are customised payments terms differ from standard products.

Range 1 - 4 Enclosures PCB Dimensions
Product Max PCB Component Width Max PCB Component Height
Range 1 100mm 32mm
Range 2 128mm 32mm
Range 3 160mm 32mm
Range 4 220mm 32mm
Custom Extrusion Widths and Lengths are available - 8mm needs to be added to Circuit Board Width to calculate Extrusion Width.
Range 1 - 4 Enclosures Customisation Services
Customisation Services Extrusion Top / Bottom Plates End Plates
Milled Holes Yes Yes Yes
Punched Holes No Yes Yes
Colour Anodisation Yes Yes Yes
Printed Text Yes Yes Yes
Other Options Custom Lengths and Widths Custom Lengths and Widths Milled From Solid
Product Data Sheet
Extrusions supplied with End Plates, Belly Plates and Assembly Screws
Custom Extrusion Lengths and Widths available
Acrylic End Plates available, contact us for more information
Product Ranges available at KGA Enclosures Ltd
BCL Enclosures   Deltron Enclosures   Evatron Plastic Enclosures   Hammond Manufacturing   Ritec Plastic Enclosures
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All with competitive pricing and full customisation options
Product Dimensions and Colour Options
Part No Colour Length Width Height 1+ 10+ 50+ 100+ 500+ Tech

Extrusion Length - 80mm

R2-080-BK Black 80mm3.15" 136mm5.35" 44.2mm1.74" Call us Call us Call us Call us Call us  dxfe/plate
R2-080-BL Blue 80mm3.15" 136mm5.35" 44.2mm1.74" Call us Call us Call us Call us Call us  dxfe/plate
R2-080-RD Red 80mm3.15" 136mm5.35" 44.2mm1.74" Call us Call us Call us Call us Call us  dxfe/plate
R2-080-SI Silver 80mm3.15" 136mm5.35" 44.2mm1.74" £7.67 £6.91 £6.52 £6.33 £6.14  dxfe/plate

Extrusion Length - 120mm

R2-120-BK Black 120mm4.72" 136mm5.35" 44.2mm1.74" Call us Call us Call us Call us Call us  dxfe/plate
R2-120-BL Blue 120mm4.72" 136mm5.35" 44.2mm1.74" Call us Call us Call us Call us Call us  dxfe/plate
R2-120-RD Red 120mm4.72" 136mm5.35" 44.2mm1.74" Call us Call us Call us Call us Call us  dxfe/plate
R2-120-SI Silver 120mm4.72" 136mm5.35" 44.2mm1.74" £9.64 £8.68 £8.20 £7.96 £7.71  dxfe/plate

Extrusion Length - 160mm

R2-160-BK Black 160mm6.30" 136mm5.35" 44.2mm1.74" Call us Call us Call us Call us Call us  dxfe/plate
R2-160-BL Blue 160mm6.30" 136mm5.35" 44.2mm1.74" Call us Call us Call us Call us Call us  dxfe/plate
R2-160-RD Red 160mm6.30" 136mm5.35" 44.2mm1.74" Call us Call us Call us Call us Call us  dxfe/plate
R2-160-SI Silver 160mm6.30" 136mm5.35" 44.2mm1.74" £11.85 £10.67 £10.07 £9.78 £9.48  dxfe/plate

Extrusion Length - 220mm

R2-220-BK Black 220mm8.66" 136mm5.35" 44.2mm1.74" Call us Call us Call us Call us Call us  dxfe/plate
R2-220-BL Blue 220mm8.66" 136mm5.35" 44.2mm1.74" Call us Call us Call us Call us Call us  dxfe/plate
R2-220-RD Red 220mm8.66" 136mm5.35" 44.2mm1.74" Call us Call us Call us Call us Call us  dxfe/plate
R2-220-SI Silver 220mm8.66" 136mm5.35" 44.2mm1.74" £15.88 £14.29 £13.50 £13.10 £12.70  dxfe/plate
Product Accessories
 
Assembly Screws
Part No Colour Contents Assembly Screw Type 1+ 10+ 50+ 100+ 500+
SC8U Silver Pack of 8 No6 Self Tapping Screws, Torx Head £0.43 £0.38 £0.36 £0.35 £0.34
SCB8U Black Pack of 8 No6 Self Tapping Screws, Torx Head £0.57 £0.51 £0.49 £0.47 £0.46
SC200U Silver Pack of 200 No6 Self Tapping Screws, Torx Head £6.30 £5.67 £5.36 £5.20 £5.04
SCB200U Black Pack of 200 No6 Self Tapping Screws, Torx Head £10.05 £9.04 £8.54 £8.29 £8.04
SC200UAT Silver Pack of 200 No6 Self Tapping Screws, Anti-Tamper Torx Head £6.30 £5.67 £5.36 £5.20 £5.04
SCB200UAT Black Pack of 200 No6 Self Tapping Screws, Anti-Tamper Torx Head £10.72 £9.65 £9.11 £8.85 £8.58
Aluminium / Acrylic End Plates
Part No Colour Contents Material Length Width T/ness 1+ 10+ 50+ 100+ 500+

Product Material - Aluminium

R2-EP-BK Black Individual Aluminium 136mm5.35" 44.2mm3.94" 1.5mm0.06" Call us Call us Call us Call us Call us
R2-EP-BL Blue Individual Aluminium 136mm5.35" 44.2mm3.94" 1.5mm0.06" Call us Call us Call us Call us Call us
R2-EP-RD Red Individual Aluminium 136mm5.35" 44.2mm3.94" 1.5mm0.06" Call us Call us Call us Call us Call us
R2-EP-SI Silver Individual Aluminium 136mm5.35" 44.2mm3.94" 1.5mm0.06" Call us Call us Call us Call us Call us

Product Material - Acrylic

R2-AP-BK Black Individual Acrylic 136mm5.35" 44.2mm3.94" 3mm0.12" Call us Call us Call us Call us Call us
R2-AP-CL Clear Individual Acrylic 136mm5.35" 44.2mm3.94" 3mm0.12" Call us Call us Call us Call us Call us
R2-AP-SM Smoke Individual Acrylic 136mm5.35" 44.2mm3.94" 3mm0.12" Call us Call us Call us Call us Call us
Aluminium Mounting Brackets
Part No Colour Contents Material Length 1+ 10+ 50+ 100+ 500+

Mounting Brackets Length - 40mm

MB-040-BK Black Individual Aluminium 40mm1.57" £1.12 £1.01 £0.95 £0.93 £0.90
MB-040-BL Blue Individual Aluminium 40mm1.57" £1.11 £1.06 £1.02 £1.00
MB-040-RD Red Individual Aluminium 40mm1.57" £1.11 £1.06 £1.02 £1.00
MB-040-SI Silver Individual Aluminium 40mm1.57" £0.66 £0.59 £0.56 £0.54 £0.53

Mounting Brackets Length - 80mm

MB-080-BK Black Individual Aluminium 80mm3.15" £1.53 £1.38 £1.30 £1.27 £1.23
MB-080-BL Blue Individual Aluminium 80mm3.15" £1.53 £1.46 £1.41 £1.38
MB-080-RD Red Individual Aluminium 80mm3.15" £1.53 £1.46 £1.41 £1.38
MB-080-SI Silver Individual Aluminium 80mm3.15" £0.81 £0.73 £0.69 £0.67 £0.65
ABS Mounting Lugs
Part No Colour Contents Material Length 1+ 10+ 50+ 100+ 500+
ML-BK Black 2 Brackets ABS 40mm1.57" £2.11 £1.90 £1.79 £1.74 £1.69
Din Rail Brackets / Clips
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+ Tech
1427DINCLIP Black Pack of 2 46mm1.81" 10mm0.39" 15mm0.59" £3.04 £2.88 £2.81 £2.73 £2.58 dxf pdfstp 
1427DIN42M Silver Individual 42mm1.65" 8mm0.31" 51mm2.02" £6.14 £5.83 £5.68 £5.52 £5.22 dxf pdfstp 
1427DIN75M Silver Individual 75mm2.95" 8mm0.31" 51mm2.02" £7.18 £6.82 £6.64 £6.46 £6.10 dxf pdfstp 
1427DIN100M Silver Individual 100mm3.94" 8mm0.31" 51mm2.02" £7.44 £7.07 £6.88 £6.70 £6.33 dxf pdfstp 
Aluminium Carrier Plates
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+
R2-CAR-080 Silver Individual 80mm3.15" 128mm5.04" 1.5mm0.06" Call us Call us Call us Call us Call us
R2-CAR-120 Silver Individual 120mm4.72" 128mm5.04" 1.5mm0.06" Call us Call us Call us Call us Call us
R2-CAR-160 Silver Individual 160mm6.30" 128mm5.04" 1.5mm0.06" Call us Call us Call us Call us Call us
R2-CAR-220 Silver Individual 220mm8.66" 128mm5.04" 1.5mm0.06" Call us Call us Call us Call us Call us
Protective Rubber Feet
Part No Colour Contents Material Diameter Height 1+ 10+ 50+ 100+ 500+
KGA-PF-BK Black Bag of 4 Polyurethane / Rubber 14mm0.55" 4.5mm0.18" £0.99 £0.89 £0.84 £0.82 £0.79
KGA-PF-GRY Grey Bag of 4 Polyurethane / Rubber 9.6mm0.38" 5.5mm0.22" £0.99 £0.89 £0.84 £0.82 £0.79
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