Series 1 Extrusion Dimensions
Extrusion Length Options Width Height
40mm / 1.57" 80mm / 3.15" 120mm / 4.72" 63.5mm / 2.50" 30mm / 1.18"
Custom Extrusion Lengths are Available Extrusion Width & Height Fixed
Series 1 Extruded Aluminium Enclosures & Product Accessories

Series 1 Extruded Aluminium EnclosuresThe Series 1 - 4 Extruded Aluminium Enclosures are manufactured and customised in the United Kingdom. The Series 1 Enclosures are available in standard extrusion lengths of 40mm, 80mm and 120mm with custom extrusion lengths also available on request. The Width (63.5mm) and Height (30mm) are both fixed for the Series 1 Enclosures. The Series 1 - 4 Enclosures are available in black, pre-anodised black, blue, red or silver with any custom colour required for both the extrusion and end plates. Minimum order quantities of 1 piece apply for the silver, black and pre-andosied black, whilst the minimum order quantity of 10 pieces apply's to the red, blue and any custom colour required. The extrusions are not supplied with any end plates or assembly screws, these now need to be ordered separately. Acrylic end plates are also available which are ideal for any RF/Wi-Fi application, however we cannot guarantee any increase in signal capabilities. More details on all accessories can be found below.

The Series 1 Enclosures are able to house a circuit board with a maximum component height of 18mm - 20mm, this depends on the orientation of the circuit board inside the enclosure. The internal maximum width which is usable for circuit boards components is 50mm within the Series 1 Enclosures. The length of the circuit board can be up to 120mm, remember custom extrusion lengths are available with this range. If you have a circuit board which is narrower than the length or width of the extrusion, we can assist you, by using Aluminium Carrier Plates. Each carrier plate will be customised to ensure the perfect for of any Circuit Board size into any of our extruded aluminium enclosures, please note these are only available in a rough silver aluminium finish with a minimum order quantity of 1 piece.

The extrusion is manufactured in Aluminium 6063 T6 (HE9). Silver anodised 5 μm thickness to BS 1615 - These can be painted directly if required. The interior and cut ends are not anodised. Black anodised 20 μm thickness, the interior and ends are anodised. The end plates are manufactured in Aluminium J57S or 5251 H22, the end plates are available in three finishes, black anodised, silver (clear) anodised or natural.

A new option of finish is now available with the Series 1 - 4 Enclosures, the pre-anodised black enclosure. With the pre-anodised black option all the internal surfaces and ends are bare aluminium, only the external surfaces (excluding ends) are anodised black. This option has full customisation options as stated below, but please bear in mind any holes/slots will have a silver rim around the ends of the cut outs. The main benefits of this option is a faster delivery time (a large stock of extrusion is kept at the factory, which is cut down to order) and also a slight decrease in price than purchasing a fully anodised black extrusion. For more information please contact us.

Accessories for the Series 1 - 4 Enclosures include self tapping and thread forming screws, these need to be ordered separately, we recommend silver screws with silver and blue enclosures, and black screws with the black and red enclosures. ABS End Bezels are supplied with 4 screw cap covers to prevent misuse or damage from impacts and falls, the end bezel also gives the enclosure a more elegant and appealing product finish. The bezels are only available in black and are supplied with 1 bezel and 4 screw cap covers. Aluminium mounting brackets are used to secured the enclosure to any surface, these are installed by simply removing at least one end plate and slots into the grooves on the external surface. The aluminium mounting brackets are available in 4 standard colours black, blue, red and silver. whilst they are available in 40mm and 80mm lengths. The brackets can be customised contact us for more information. ABS Mounting Lugs are also available, these simply snap on and off of the side of the enclosure, meaning no end plates need to be removed. This system is ideal for products where they are continually mounted and de-mounted during the products working life. The ABS mounting lugs are only available in black with a length of 40mm. Aluminium and Acrylic end plates are available, these also have to be ordered separately, both the aluminium and acrylic end plates are available with full customisation options as stated below. The acrylic end plates are ideal for any RF/Wi-Fi applications but we cannot guarantee any increased signal capabilities, we still recommend an antenna for full signal coverage. More details on colour options for end plates can be found below in the product accessories area. Sealing Kits are available to offer either IP65 or IP66 rating depending on whether the plastic washers are used. The sealing kits are supplied as a complete set, 2 seals and 8/10 washers, these are available in either black or white. Aluminium carrier plates are available to ensure a safe fit for any narrow PC Boards, these are fully customised to meet the PC Board requirements and are available with a minimum order quantity of 1 piece, these are only available in a rough silver aluminium finish. Protective rubber feet complete the product accessory range, allowing a little more protection when placed on any surface, with colours options of black and grey.

KGA Enclosures offers a full customisation service on both the extrusion and end plates (either aluminium or acrylic). Milling services or punching of holes into either the end plates or extrusions to meet all connector and access requirements. Printing and laser engraving services allows for the addition of text and graphics onto all product surfaces, enabling the end user to easily identify the products and this also gives the product a more elegant finish. These services are offered at very competitive pricing and with low minimum order quantities. To see how KGA Enclosures could help you with your current/next project simply email your technical drawings to sales@kgaenclosures.com or call 01535 636856 for a free no obligations quote. Please note payment terms do differ when products are customised.

Series 1 - 4 Enclosures PCB Dimensions
  Max P.C. Board Width Max P.C. Board Width for Components Max P.C. Board Height for Components
1 55mm 50mm 18mm - 20mm
2 100mm 95mm 18mm - 20mm
3 100mm 95mm 33mm
4 160mm 155mm 40mm
Remember Carrier Plates are available - Fully Customised
Series 1 - 4 Enclosures Customisation Services
Customisation Services Extrusion End Plates
Milled Holes Yes Yes
Punched Holes No Yes
Colour Anodisation Yes Yes
Printed Text Yes Yes
Other Options Custom Lengths Milled From Solid
Product Data Sheet
Note - Extrusions are now sold individually. End Plates & Screws need to be ordered separately.
Ask us about Acrylic End Plates. Ideal for any RF/Wi-Fi application project.
PVC Labels & Metal Name Plates are available all customised to meet your requirements.
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Series 1 Extrusion Product Dimensions & Colour Options

Please Note - Extrusions are now sold individually - End Plates & Assembly Screws need to be ordered separately if required.

Part No Colour Length Width Height 1+ 10+ 50+ 100+ 500+ Tech Drawings

Extrusion Length 40mm

S1-040-BK Black 40mm 63.5mm 30mm 1.57" 2.50" 1.18" £4.58 £4.13 £3.90 £3.78 £3.67   
S1-040-BL Blue 40mm 63.5mm 30mm 1.57" 2.50" 1.18" £4.54 £4.32 £4.18 £4.09   
S1-040-RD Red 40mm 63.5mm 30mm 1.57" 2.50" 1.18" £4.54 £4.32 £4.18 £4.09   
S1-040-SI Silver 40mm 63.5mm 30mm 1.57" 2.50" 1.18" £2.69 £2.42 £2.29 £2.22 £2.15   
S1-040-PBK Black 40mm 63.5mm 30mm 1.57" 2.50" 1.18" £3.59 £3.23 £3.05 £2.96 £2.87   

Extrusion Length 80mm

S1-080-BK Black 80mm 63.5mm 30mm 3.15" 2.50" 1.18" £6.77 £6.09 £5.76 £5.59 £5.42   
S1-080-BL Blue 80mm 63.5mm 30mm 3.15" 2.50" 1.18" £6.72 £6.39 £6.18 £6.05   
S1-080-RD Red 80mm 63.5mm 30mm 3.15" 2.50" 1.18" £6.72 £6.39 £6.18 £6.05   
S1-080-SI Silver 80mm 63.5mm 30mm 3.15" 2.50" 1.18" £3.98 £3.58 £3.38 £3.28 £3.18   
S1-080-PBK Black 80mm 63.5mm 30mm 3.15" 2.50" 1.18" £5.42 £4.87 £4.60 £4.47 £4.33   

Extrusion Length 120mm

S1-120-BK Black 120mm 63.5mm 30mm 4.72" 2.50" 1.18" £8.93 £8.04 £7.59 £7.37 £7.14   
S1-120-BL Blue 120mm 63.5mm 30mm 4.72" 2.50" 1.18" £8.86 £8.42 £8.15 £7.97   
S1-120-RD Red 120mm 63.5mm 30mm 4.72" 2.50" 1.18" £8.86 £8.42 £8.15 £7.97   
S1-120-SI Silver 120mm 63.5mm 30mm 4.72" 2.50" 1.18" £5.25 £4.72 £4.46 £4.33 £4.20   
S1-120-PBK Black 120mm 63.5mm 30mm 4.72" 2.50" 1.18" £7.15 £6.43 £6.08 £5.90 £5.72   
Series 1 Enclosures Product Accessories
 
Assembly Screws
Part No Colour Contents Assembly Screw Type 1+ 10+ 50+ 100+ 500+

Self Tapping Screws

ST-8-BK Black Bag of 8 Screws No4 Self Tapping Screws, Phillips Head £0.37 £0.33 £0.31 £0.31 £0.30
ST-8-SI Silver Bag of 8 Screws No4 Self Tapping Screws, Phillips Head £0.34 £0.31 £0.29 £0.28 £0.27
ST-400-BK Black Bag of 400 Screws No4 Self Tapping Screws, Phillips Head £11.73 £10.56 £9.97 £9.68 £9.38
ST-400-SI Silver Bag of 400 Screws No4 Self Tapping Screws, Phillips Head £11.04 £9.94 £9.38 £9.11 £8.83

Thread Forming Screws

TF-8-BK Black Bag of 8 Screws M3 Thread-Forming Screws, Torx Head £0.83 £0.75 £0.71 £0.68 £0.66
TF-8-SI Silver Bag of 8 Screws M3 Thread-Forming Screws, Torx Head £0.72 £0.65 £0.61 £0.59 £0.58
TF-400-BK Black Bag of 400 Screws M3 Thread-Forming Screws, Torx Head £25.66 £23.09 £21.81 £21.17 £20.53
TF-400-SI Silver Bag of 400 Screws M3 Thread-Forming Screws, Torx Head £22.09 £19.88 £18.78 £18.22 £17.67
ABS End Bezels
Part No Colour Contents Length Width Depth 1+ 10+ 50+ 100+ 500+
S1-EB-BK Black 1 Bezel with 4 Screw Cap Covers 63.5mm 29.5mm 10mm 2.50" 1.16" 0.39" £0.59 £0.53 £0.50 £0.49 £0.48
Aluminium / Acrylic End Plates
Part No Colour Contents Material Length Width Thick 1+ 10+ 50+ 100+ 500+

Product Material - Aluminium

S1-EP-BK Black Individual Aluminium 63.5mm 30mm 1.5mm 2.50" 1.18" 0.06" £1.10 £0.99 £0.93 £0.91 £0.88
S1-EP-BL Blue MOQ 10 Aluminium 63.5mm 30mm 1.5mm 2.50" 1.18" 0.06" £1.12 £1.06 £1.03 £1.01
S1-EP-RD Red MOQ 10 Aluminium 63.5mm 30mm 1.5mm 2.50" 1.18" 0.06" £1.12 £1.06 £1.03 £1.01
S1-EP-SI Silver Individual Aluminium 63.5mm 30mm 1.5mm 2.50" 1.18" 0.06" £1.10 £0.99 £0.93 £0.91 £0.88

Product Material - Acrylic

S1-AP-BK Black Individual Acrylic 63.5mm 30mm 1.5mm 2.50" 1.18" 0.06" Call Us Call Us Call Us Call Us Call Us
S1-AP-CL Clear Individual Acrylic 63.5mm 30mm 1.5mm 2.50" 1.18" 0.06" Call Us Call Us Call Us Call Us Call Us
S1-AP-SM Smoke Individual Acrylic 63.5mm 30mm 1.5mm 2.50" 1.18" 0.06" Call Us Call Us Call Us Call Us Call Us
Aluminium Mounting Brackets
Part No Colour Contents Material Length 1+ 10+ 50+ 100+ 500+

Mounting Bracket Length 40mm

MB-040-BK Black Individual Aluminium 40mm 1.57" £1.08 £0.97 £0.92 £0.89 £0.86
MB-040-BL Blue MOQ 10 Aluminium 40mm 1.57" £1.07 £1.02 £0.98 £0.95
MB-040-RD Red MOQ 10 Aluminium 40mm 1.57" £1.07 £1.02 £0.98 £0.95
MB-040-SI Silver Individual Aluminium 40mm 1.57" £0.63 £0.57 £0.54 £0.52 £0.51

Mounting Bracket Length 80mm

MB-080-BK Black Individual Aluminium 80mm 3.15" £1.48 £1.33 £1.25 £1.22 £1.18
MB-080-BL Blue MOQ 10 Aluminium 80mm 3.15" £1.48 £1.40 £1.36 £1.31
MB-080-RD Red MOQ 10 Aluminium 80mm 3.15" £1.48 £1.40 £1.36 £1.31
MB-080-SI Silver Individual Aluminium 80mm 3.15" £0.78 £0.70 £0.66 £0.65 £0.63
ABS Mounting Lugs
Part No Colour Contents Material Length 1+ 10+ 50+ 100+ 500+
ML-BK Black Pack of 2 ABS 40mm 1.57" £2.03 £1.83 £1.73 £1.67 £1.62
Din Rail Brackets
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+ Tech Drawings
1427DIN42M Silver Individual 42mm 8mm 51mm 1.65" 0.31" 2.02" £5.30 £5.04 £4.77 £4.51 £4.24  
1427DIN75M Silver Individual 75mm 8mm 51mm 2.95" 0.31" 2.02" £6.20 £5.89 £5.58 £5.27 £4.96   
1427DIN100M Silver Individual 100mm 8mm 51mm 3.94" 0.31" 2.02" £6.43 £6.11 £5.79 £5.47 £5.15   
Aluminium Carrier Plates
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+
S1-CAR-040 Silver Individual 40mm 55mm 1.5mm 1.57" 2.17" 0.06" Call Us Call Us Call Us Call Us Call Us
S1-CAR-080 Silver Individual 80mm 55mm 1.5mm 3.15" 2.17" 0.06" Call Us Call Us Call Us Call Us Call Us
S1-CAR-120 Silver Individual 120mm 55mm 1.5mm 4.72" 2.17" 0.06" Call Us Call Us Call Us Call Us Call Us
Silicone Foam Sealing Kits
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+
S1-SK-BK Black 2 Seals & 8 Washers 59.5mm 29mm 2mm 2.34" 1.14" 0.08" £1.68 £1.51 £1.43 £1.39 £1.35
S1-SK-WH White 2 Seals & 8 Washers 59.5mm 29mm 2mm 2.34" 1.14" 0.08" £1.68 £1.51 £1.43 £1.39 £1.35
Protective Rubber Feet
Part No Colour Contents Material Diameter Height 1+ 10+ 50+ 100+ 500+
KGA-PF-BK Black Pack of 4 Polyurethane / Rubber 14mm 4.5mm 0.55" 0.18" £0.99 £0.89 £0.84 £0.82 £0.79
KGA-PF-GRY Grey Pack of 4 Polyurethane / Rubber 9.6mm 5.5mm 0.38" 0.22" £0.99 £0.89 £0.84 £0.82 £0.79
Series 1 Enclosures Related Products

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