Range 1 Extrusion Dimensions
Extrusion Length Options Width Height
80mm / 3.15" 120mm / 4.72" 160mm / 6.30" 220mm / 8.66" 108mm / 4.25" 44.2mm / 1.74"
Custom Extrusion Lengths and Widths are Available Height Fixed
Range 1 Extruded Aluminium Enclosures & Product Accessories

Range 1 Extruded Aluminium EnclosuresThe Range 1 - 4 Extruded Aluminium Enclosures are manufactured and customised in the United Kingdom. The Range 1 Enclosures are available in standard extrusion lengths of 80mm, 120mm, 160mm and 220mm with custom extrusion lengths also available. The standard width of the Range 1 Enclosures is 108mm, please note we are also able to offer custom widths for this range. The height is fixed at 44.2mm for the entire Range 1 - 4 Extruded Aluminium Enclosures. The Range 1 - 4 Enclosures are available in black, blue, red or silver with any custom colour required for both the extrusion and end plates. Minimum order quantities of 1 piece apply for the silver, whilst the minimum order quantity of 10 pieces apply's to the black, red, blue and any custom colour required. The product is supplied with 2 side extrusions, 1 Top and 1 Bottom Plate, 1 Front and 1 Back End Plates and 8 assembly screws. Acrylic end plates are also available which are ideal for any RF/Wi-Fi application, however we cannot guarantee any increase in signal capabilities. We can substitute aluminium end plates for acrylic end plates, please inform us of this during the ordering process. More details on all accessories can be found below.

The Range 1 - 4 Enclosures are able to house a circuit board with a maximum component height of 32mm when using the internal bottom mounting slots. The length and width of the circuit board can be any desired size, due to the capabilities of adjusting both the extrusion length and width (Top and Bottom Belly Plates can be cut down to any size desired). Please note however you will need to add 8mm of width to each Circuit board, to compensate for the mounting slots inside of the enclosure. If you prefer not to customise the extrusion length and width for the perfect fit of your circuit board we can assist you, by using Aluminium Carrier Plates. Each carrier plate will be customised to ensure the perfect fit of any circuit board size into any of our extruded aluminium enclosures, please note these are only available in a rough silver aluminium finish with a minimum order quantity of 1 piece.

The extrusion is manufactured in Aluminium 6063 T6 (HE9). Silver anodised is 5 μm thickness to BS 16156 - These can be painted directly if required. The interior and cut ends are not anodised. Black anodised 20 μm thickness, the interior, and ends are anodised. The end plates are manufactured in Aluminium 5251 H22, thick clear anodised 5 μm, of black anodised 15 μm. The end plates and belly plates are available in three finishes, black anodised, silver (clear) anodised or natural. The top and bottom belly plates are manufactured in Aluminium 5251 H22 sheet, thick clear anodised 5 μm or black anodised 15 μm.

The Range 1 - 4 Enclosures have top and bottom belly plates which slide in and out allowing the end user a quicker and easier access to the components inside the enclosure. The top and bottom plates are secured into place once the end plates are re-secured to the extrusion, meaning only one end plate has to be removed for access to the components inside of the enclosure. Custom extrusion lengths are available, and with the top and bottom belly plates both removable we can also offer custom widths, by simply cutting the belly plates to the required width and length. For more information on this system please contact us.

Accessories for the Range 1 - 4 Enclosures include self tapping screws, we recommend silver screws with silver and blue enclosures, and black screws with the black and red enclosures. Aluminium mounting brackets are used to secure the enclosure to any surface, these are installed by simply removing at least one end plate and slots into the grooves on the external surface. The aluminium mounting brackets are available in 4 standard colours black, blue, red and silver, whilst they are available in 40mm and 80mm lengths. The brackets can be customised contact us for more information. ABS Mounting Lugs are also available, these simply snap on and off the side of the enclosure, meaning no end plates need to be removed. This system is ideal for products where they are continually mounted and de-mounted during the products working life. The ABS mounting lugs are only available in black with a length of 40mm. Aluminium and Acrylic end plates are available, please inform us during the ordering process if you require Acrylic End Plates, both the aluminium and acrylic end plates are available with full customisation options as stated below. The acrylic end plates are ideal for any RF/Wi-Fi applications but we cannot guarantee and increase in signal capabilities, we still recommended an antenna for full signal coverage. More details on colour options for end plates can be found below in the product accessories area. Aluminium carrier plates are available to ensure a safe fit for any narrow PC Boards, these are fully customised to meet the PC board requirements and are available with a minimum order quantity of 1 piece, these are only available in a rough silver aluminium finish. Protective rubber feet complete the product accessory range, allowing a little more protection when placed on any surface, with colour options of black and grey.

KGA Enclosures offers a full customisation service on both the extrusion and end plates (either aluminium or acrylic). Milling services or punching of holes into either the end plates or extrusions to meet all connector and access requirements. Printing and laser engraving services allows for the addition of text and graphics onto all product surfaces, enabling the end user to easily identify the products and this also gives the product a more elegant finish. These services are offered at very competitive pricing and with low minimum order quantities. To see how KGA Enclosures could help you with your current/next project simply email your technical drawings to sales@kgaenclosures.com or call 01535 636856 for a free no obligations quote. Please note payment terms do differ when products are customised.

Range 1 - 4 Enclosures PCB Dimensions
Product Series Max PCB Width for Components Max PCB Height for Components
Range 1 100mm 32mm
Range 2 128mm 32mm
Range 3 160mm 32mm
Range 4 220mm 32mm
Carrier Plates, Custom Extrusion Lengths & Custom Extrusion Widths are all available. Please note minimum order quantities apply.
Range 1 - 4 Enclosures Customisation Services
Customisation Services Extrusion Top / Bottom Plates End Plates
Milled Holes Yes Yes Yes
Punched Holes No Yes Yes
Colour Anodisation Yes Yes Yes
Printed Text Yes Yes Yes
Other Options Custom Lengths & Widths Custom Lengths & Widths Milled From Solid
Product Data Sheet
Extrusions, Top & Bottom Plates & End Plates are all available individually.
Ask us about Acrylic End Plates. Ideal for any RF/Wi-Fi application project.
PVC Labels & Metal Name Plates are available all customised to meet your requirements.
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Range 1 Extrusion Product Dimensions & Colour Options
Part No Colour Length Width Height 1+ 10+ 50+ 100+ 500+ Tech Drawings

Extrusion Length 80mm

R1-080-BK Black 80mm 108mm 44.2mm 3.15" 4.25" 1.74" Call Us Call Us Call Us Call Us   
R1-080-BL Blue 80mm 108mm 44.2mm 3.15" 4.25" 1.74" Call Us Call Us Call Us Call Us   
R1-080-RD Red 80mm 108mm 44.2mm 3.15" 4.25" 1.74" Call Us Call Us Call Us Call Us   
R1-080-SI Silver 80mm 108mm 44.2mm 3.15" 4.25" 1.74" £6.60 £5.94 £5.61 £5.45 £5.28   

Extrusion Length 120mm

R1-120-BK Black 120mm 108mm 44.2mm 4.72" 4.25" 1.74" Call Us Call Us Call Us Call Us   
R1-120-BL Blue 120mm 108mm 44.2mm 4.72" 4.25" 1.74" Call Us Call Us Call Us Call Us   
R1-120-RD Red 120mm 108mm 44.2mm 4.72" 4.25" 1.74" Call Us Call Us Call Us Call Us   
R1-120-SI Silver 120mm 108mm 44.2mm 4.72" 4.25" 1.74" £8.27 £7.44 £7.03 £6.82 £6.61   

Extrusion Length 160mm

R1-160-BK Black 160mm 108mm 44.2mm 6.30" 4.25" 1.74" Call Us Call Us Call Us Call Us   
R1-160-BL Blue 160mm 108mm 44.2mm 6.30" 4.25" 1.74" Call Us Call Us Call Us Call Us   
R1-160-RD Red 160mm 108mm 44.2mm 6.30" 4.25" 1.74" Call Us Call Us Call Us Call Us   
R1-160-SI Silver 160mm 108mm 44.2mm 6.30" 4.25" 1.74" £10.11 £9.10 £8.59 £8.34 £8.09   

Extrusion Length 220mm

R1-220-BK Black 220mm 108mm 44.2mm 8.66" 4.25" 1.74" Call Us Call Us Call Us Call Us   
R1-220-BL Blue 220mm 108mm 44.2mm 8.66" 4.25" 1.74" Call Us Call Us Call Us Call Us   
R1-220-RD Red 220mm 108mm 44.2mm 8.66" 4.25" 1.74" Call Us Call Us Call Us Call Us   
R1-220-SI Silver 220mm 108mm 44.2mm 8.66" 4.25" 1.74" £13.38 £12.05 £11.38 £11.04 £10.71   
Range 1 Enclosures Product Accessories
 
Assembly Screws
Part No Colour Contents Assembly Screw Type 1+ 10+ 50+ 100+ 500+
SC8U Silver Bag of 8 No6 Self Tapping Screws, Torx Head £0.41 £0.37 £0.35 £0.34 £0.33
SCB8U Black Bag of 8 No6 Self Tapping Screws, Torx Head £0.55 £0.50 £0.47 £0.45 £0.44
SC200U Silver Bag of 200 No6 Self Tapping Screws, Torx Head £6.06 £5.45 £5.15 £5.00 £4.85
SCB200U Black Bag of 200 No6 Self Tapping Screws, Torx Head £9.66 £8.69 £8.21 £7.97 £7.73
SC200UAT Silver Bag of 200 No6 Self Tapping Screws, Anti-Tamper Torx Head £6.06 £5.45 £5.15 £5.00 £4.85
SCB200UAT Black Bag of 200 No6 Self Tapping Screws, Anti-Tamper Torx Head £10.31 £9.28 £8.76 £8.51 £8.25
Aluminium / Acrylic End Plates
Part No Colour Contents Material Length Width Thick 1+ 10+ 50+ 100+ 500+

Product Material - Aluminium

R1-EP-BK Black MOQ 10 Aluminium 108mm 44.2mm 1.5mm 4.25" 3.94" 0.06" Call Us Call Us Call Us Call Us
R1-EP-BL Blue MOQ 10 Aluminium 108mm 44.2mm 1.5mm 4.25" 3.94" 0.06" Call Us Call Us Call Us Call Us
R1-EP-RD Red MOQ 10 Aluminium 108mm 44.2mm 1.5mm 4.25" 3.94" 0.06" Call Us Call Us Call Us Call Us
R1-EP-SI Silver Individual Aluminium 108mm 44.2mm 1.5mm 4.25" 3.94" 0.06" Call Us Call Us Call Us Call Us Call Us

Product Material - Acrylic

R1-AP-BK Black Individual Acrylic 108mm 44.2mm 1.5mm 4.25" 3.94" 0.06" Call Us Call Us Call Us Call Us Call Us
R1-AP-CL Clear Individual Acrylic 108mm 44.2mm 1.5mm 4.25" 3.94" 0.06" Call Us Call Us Call Us Call Us Call Us
R1-AP-SM Smoke Individual Acrylic 108mm 44.2mm 1.5mm 4.25" 3.94" 0.06" Call Us Call Us Call Us Call Us Call Us
Aluminium Mounting Brackets
Part No Colour Contents Material Length 1+ 10+ 50+ 100+ 500+

Mounting Bracket Length 40mm

MB-040-BK Black Individual Aluminium 40mm 1.57" £1.08 £0.97 £0.92 £0.89 £0.86
MB-040-BL Blue MOQ 10 Aluminium 40mm 1.57" £1.07 £1.02 £0.98 £0.95
MB-040-RD Red MOQ 10 Aluminium 40mm 1.57" £1.07 £1.02 £0.98 £0.95
MB-040-SI Silver Individual Aluminium 40mm 1.57" £0.63 £0.57 £0.54 £0.52 £0.51

Mounting Bracket Length 80mm

MB-080-BK Black Individual Aluminium 80mm 3.15" £1.48 £1.33 £1.25 £1.22 £1.18
MB-080-BL Blue MOQ 10 Aluminium 80mm 3.15" £1.48 £1.40 £1.36 £1.31
MB-080-RD Red MOQ 10 Aluminium 80mm 3.15" £1.48 £1.40 £1.36 £1.31
MB-080-SI Silver Individual Aluminium 80mm 3.15" £0.78 £0.70 £0.66 £0.65 £0.63
ABS Mounting Lugs
Part No Colour Contents Material Length 1+ 10+ 50+ 100+ 500+
ML-BK Black Pack of 2 ABS 40mm 1.57" £2.03 £1.83 £1.73 £1.67 £1.62
Din Rail Brackets
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+ Tech Drawings
1427DIN42M Silver Individual 42mm 8mm 51mm 1.65" 0.31" 2.02" £5.30 £5.04 £4.77 £4.51 £4.24  
1427DIN75M Silver Individual 75mm 8mm 51mm 2.95" 0.31" 2.02" £6.20 £5.89 £5.58 £5.27 £4.96   
1427DIN100M Silver Individual 100mm 8mm 51mm 3.94" 0.31" 2.02" £6.43 £6.11 £5.79 £5.47 £5.15   
Aluminium Carrier Plates
Part No Colour Contents Length Width Height 1+ 10+ 50+ 100+ 500+
R1-CAR-080 Silver Individual 80mm 100mm 1.5mm 3.15" 3.94" 0.06" Call Us Call Us Call Us Call Us Call Us
R1-CAR-120 Silver Individual 120mm 100mm 1.5mm 4.72" 3.94" 0.06" Call Us Call Us Call Us Call Us Call Us
R1-CAR-160 Silver Individual 160mm 100mm 1.5mm 6.30" 3.94" 0.06" Call Us Call Us Call Us Call Us Call Us
R1-CAR-220 Silver Individual 220mm 100mm 1.5mm 8.66" 3.94" 0.06" Call Us Call Us Call Us Call Us Call Us
Protective Rubber Feet
Part No Colour Contents Material Diameter Height 1+ 10+ 50+ 100+ 500+
KGA-PF-BK Black Pack of 4 Polyurethane / Rubber 14mm 4.5mm 0.55" 0.18" £0.99 £0.89 £0.84 £0.82 £0.79
KGA-PF-GRY Grey Pack of 4 Polyurethane / Rubber 9.6mm 5.5mm 0.38" 0.22" £0.99 £0.89 £0.84 £0.82 £0.79
Range 1 Enclosures Related Products

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